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Horsepower vs. Torque: The age old debate

THE BASICS

So to start with I naturally consulted Google. Most of the top hits for “torque vs. horsepower” are excellent pieces; they break down the math in a very methodical way, so I won’t repeat that excellent work here. Instead I’ll just summarize the basics that are accepted as fact by everyone:

Horsepower:

James Watt came up with the concept of horsepower — which is a measure of, interestingly enough, power. 1 HP is the equivalent of 33,000 ft/lbfs per minute. The reason for the complex unit is that we’re accounting for three things with this number: the amount of weight involved, the distance it’s being moved, and how long it takes to do it (that last one is important).

Torque:

Torque is nothing more than a measurement of twisting, or rotational, force. The easiest way to think of this is to imagine a long shaft — like a car’s axle — and imagine it’s in a room suspended in mid air. Hanging on the bottom of one end is a rope with a weight attached — a very heavy weight.

Now imagine someone trying to, using their hands, twist the shaft so as to lift the weight. Think of them as essentially trying to act like a wench and reel it up. The amount of force they are able to generate to lift the weight in this manner is the torque that they’re able to produce. One unit for measurement of this is the foot-pound. A foot-pound is the rotational ‘force’ generated by hanging a one-pound weight at the end of a 1-foot wrench.

THE COMMON MISTAKE

The mistake most people make when engaging in this debate is considering horsepower and torque independently. Almost everyone argues as if they are separate, unrelated values. They aren’t.

Horsepower = (Torque x RPMs) / 5252
This equation is the second most important thing on this page, and it’s the reason that anyone telling you that horsepower and torque should be considered equally and separately is significantly off-base. The fact of the matter is that horsepower is the product of torque and another value — RPMs (divided by 5252). It’s not unrelated, separate, or different.

In fact, there’s not a single machine in existence that measures a car’s horsepower. It’s a man-made number. When a car’s performance is tested, its torque is measured using a dynamometer. The measure of an engine’s performance is torque. Horsepower is an additional number that’s attained by multiplying the torque by the RPMs.

THE PHYSICS OF ACCELERATION

So now for the most important thing on the page. What determines true acceleration for a vehicle isn’t really debatable — it’s force divided by mass. The formula for acceleration is seen below.

f = ma

Which means…

a = f/m

The confusion only comes in determining which force we’re actually talking about.

So we are solving for acceleration and we have a constant mass. We’ve already established that torque is the amount of rotational force being generated at the engine, but we aren’t concerned with the force at the engine. What we’re interested in is the force at the wheels. The force at the wheels is the f in f = ma (actually, it includes the radius of the wheel as well, but we’re simplifying).

But remember, the transmission ultimately gives the force to the wheels, not the engine. And that’s the trick to this whole mess.

GEARING

So that’s where gearing comes in.

Gearing magnifies torque. The torque at the wheels is the torque at the engine combined with the torque magnification given by the transmission through gearing. So the transmission only sees what’s coming off the engine, while the wheels see the resulting force combination of the engine plus the transmission.

That’s what horsepower represents. Horsepower is the combination of the benefits of the engine’s raw abilities combined with RPMs. And RPMs are what allow us to use gearing effectively, which gives us more torque at the wheels.

CONCLUSION

So a technical answer to the question of, “What makes acceleration: torque or horsepower?”, is torque—but torque at the wheels, not at the engine. And since we’re talking about torque at the wheels and not at the engine, the best answer is horsepower, because horsepower encompasses not only the engine’s torque but the total torque that gets delivered to the wheels and therefore provides the f in f = ma.

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1:1 Boost Referenced Fuel Pressure Regulators – Why are they important?

Let’s start by identifying the Pressure Reference Port of a fuel pressure regulator. This is the small “air fitting” on the side of the regulator cover. Or with some carbureted regulators, it may be a small hole in the side or rear of the regulator cover. The Pressure Reference Port provides a point of reference for fuel pressure control. With forced induction systems (turbocharging and supercharging), this port is used to receive a “boost reference” to increase fuel pressure under boost conditions. The boost reference originates at the induction system of an engine, and acts upon the diaphragm in the regulator, thereby enabling the regulator to compensate for boost pressure. If the port is not used to maintain constant fuel pressure, such as with normally aspirated engines, then it is vented to the atmosphere. With the atmosphere as a reference, the fuel pressure is constant with atmospheric pressure. In this case it is important to not plug up the pressure reference ports or holes in the regulator, as slight pressure errors can occur.

Regulator Pressure Reference Port with Air Fit 55501 with Vent Filter copy

For boosted EFI applications; the regulator needs to allow additional fuel pressure to overcome resistance created by boost pressure. For example, let’s say a boosted application runs 45 psi of fuel pressure to the injector when under no boost. Let’s say the engine is then put under 20 psi of boost pressure. That means the intake manifold, where the fuel injectors are mounted and spray into, is pressurized by 20 psi. This pressure then “pushes back” fuel in the injector/fuel rail by 20 psi. That means the fuel pressure in the fuel rail must be increased by 20 psi to compensate. So, the 20 psi of boost reference to the Pressure Reference Port causes the regulator to increase fuel pressure in the fuel rail/delivered to the injector from 45 psi to 65 psi – thereby compensating for the 20 psi of resistance created by boost pressure.

However, it should be noted various conditions can affect regulated pressure readings. While Bypass (Return) Style or Blocking (Traditional) Style regulators that use diaphragms are exactly 1:1, in some situations when measurements are taken, it appears less than 1:1. For example, some with Bypass Style regulators have measured their fuel pressure and boost pressure for a blown application and found it to be less than 1:1. For many of these users, they are comparing the operating conditions between idle and full throttle. During full throttle operation, much less fuel is returning back to the fuel tank than during idle operation. When the regulator is returning less fuel, the diaphragm is “more closed” and therefore in a slightly different position, such that the amount of squeeze on the diaphragm spring is less. With less force from the spring, the pressure lowers. The amount of pressure change as a result of how much flow difference is going through the valve is known as the Regulation Slope. Regulation Slope represents the amount of pressure difference (PSI) expected per change in flow rate (GPM). For example, say an engine consumes 1 GPM (60 GPH) at full throttle and the regulator has a Regulation Slope of 3 PSI/GPM, then we can expect that the fuel pressure will lower by 3 PSI at full throttle compared to when measured at idle.

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Everything you need know about about Fuel Pressure Regulators

    • How to adjust blocking style fuel pressure regulators - FUELAB

      Accurate and consistent fuel pressure is critical for maximum and consistent high performance. Therefore accurate adjustment of fuel pressure is critical. This can prove to be a challenge with Blocking Style fuel pressure regulators: Unless proper adjustment procedure is followed the regulator’s design can cause “pressure creep”, resulting in inconsistent fuel pressure readings during the adjustment process. This article focuses on avoiding pressure creep while adjusting fuel pressure on a Blocking Style Regulator.

      Pressure Creep

      What is pressure creep? To understand, let’s review how Blocking Style Regulators and Bypass Style Regulators function.

      Blocking Style Fuel Pressure Regulator (aka: Traditional Style)

      Below is an example of a Blocking Style Regulator. Please note the cut-away image shows the fuel regulator in the valve closed position.

      Adjusting Carbureted Fuel Pressure Regulators - FUELAB

      Adjusting Carbureted Fuel Pressure Regulators – FUELAB

      With a blocking style regulator, fuel enters through the inlet port (A) and travels past the fuel control valve (B) and then is distributed through an outlet port to the carburetor. In this example, there are two outlet ports (C). Fuel flow and pressure are controlled by the fuel control valve that is actuated by a diaphragm (D). The diaphragm’s movement up and down is limited by a spring (E). Fuel pressure (psi) to the carburetor is set with a threaded adjustment mechanism (F). A vacuum/boost reference port allows the regulator to compensate for boost pressure with forced induction applications (G).

      Blocking style regulators are characterized by a lack of a fuel return line from the regulator back to the fuel tank. When there is no fuel demand from the engine the fuel flow is brought to a halt by the fuel control valve (B). Thus, no fuel is flowing into or out of the regulator.

      Please note, Blocking Style Regulator function is described in greater detail here: http://fuelab.com/fuel-pressure-regulators-low-pressure-applications/

      Bypass Style Fuel Pressure Regulator (aka: Return Style)

      Below is an example of a Bypass Style Regulator. Please note the cut-away image shows the fuel regulator in the valve closed position.

      Adjusting a Blocking Style Fuel Pressure Regulator - FUELAB

      Adjusting a Blocking Style Fuel Pressure Regulator – FUELAB

      With a Bypass Style Regulator, fuel enters through the inlet port (A) and travels past a fuel bypass valve/fuel return line port (which governs fuel flow and pressure) (B) and then is distributed through an outlet port to the carburetor (C). Opening and closing of the bypass valve is limited by a spring (D). Fuel pressure (psi) to the carburetor is set with a threaded adjustment mechanism (E). A vacuum/boost reference port allows the regulator to compensate for boost pressure with forced induction applications (F).

      Bypass Style Regulators are characterized by a fuel return line from the regulator back to the fuel tank. When there is no fuel demand from the engine the fuel continues to flow as it is “rerouted” by the fuel bypass valve (B) away from the engine and to the fuel tank: As opposed to the Blocking Style Regulator which halts fuel flow completely.

      *Please note, Bypass Style Regulator function is described in greater detail here: http://fuelab.com/fuel-pressure-regulators-low-pressure-applications/

      Now, let’s get back to pressure creep. As fuel pressure reaches the maximum value to which a Blocking Style Regulator has been set, the fuel control valve must shut off inlet pressure from getting to the outlet port. This action requires extra force (fuel pressure) to fully shut the valve off and creates a spike in fuel pressure as the valve reaches the closed position. This is often termed “Pressure Creep”. The graph below demonstrates this condition. Of note, Bypass Style Regulators do not experience this problem since fuel never stops flowing.

      Graph

      Pressure creep can cause fuel pressure readings to be inconsistent when taken with the fuel control valve fully closed, and the engine shut off (but with the fuel pump energized). Meaning that the engine can be run and shut off multiple times, and pressure readings taken between each run/shut off cycle can vary. This makes it difficult to accurately and consistently adjust fuel pressure.

      Avoiding Pressure Creep While Adjusting Fuel Pressure with a Blocking Style Regulator

      To properly adjust fuel pressure with a Blocking Style Regulator, pressure creep must be eliminated. This can be achieved by keeping a small amount of fuel flowing through the regulator while making adjustments. The most popular method for doing this is operating the engine at idle speed.

      However, there are times when this method won’t work. Such as when adjustments need to be made with the engine shut off (with the fuel pump energized). Or in the case of nitrous oxide applications that implement an additional regulator, fuel only flows through this regulator when the fuel solenoid is activated under full throttle. So, how can a small amount of flow be provided in these situations? The answer is bleed returns which can be used to simulate flow rate (trickle flow).

      Here are a few ways to set bleed returns:

      Plumb a permanent -3AN fuel return line from the outlet port(s) to the fuel tank

      -3AN line provides sufficient restriction (use of -6AN line would provide too much flow and throw off readings)

      More lines may be plumbed for additional regulators

      If -3AN line is used and is connected to an otherwise unused port, it can be permanently left in place as it is restricted enough not to cause capacity issues. Otherwise, the line(s) can be disconnected when not in use, and the outlet plumbing is reattached to the regulator, and/or the unused outlet port is plugged.

      Or:

      External Flow Source:

      Establish means to quickly hook up a temporary fuel line through which fuel can flow into a fuel safe container outside of the vehicle. This can be done in different ways including:

      A “tee” fitting that can be put place at the gauge port, to which the fuel line is attached

      A specialty adapter fitting that can be placed inline in the outlet plumbing, to which the fuel line is attached

      The fuel line can run through a valve or orifice to provide a restriction to flow small amounts of fuel. Note: Use of a higher flow rate valve may also be used to simulate higher flow rates as well to help judge general capacity.

      Fuel System Bleed Return - FUELAB

      Conclusion

      Properly adjusting fuel pressure is essential for maximum engine performance. Following these methods will help to ensure the most accurate and consistent adjustment of Blocking Style Regulators.

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